Solid CBN inserts for rollers machining

Solid CBN (Cubic Boron Nitride) inserts are often used for roller machining due to their exceptional hardness and wear resistance. CBN is a synthetic material that is second only to diamond in terms of hardness, making it an ideal choice for machining applications where high precision and consistent performance are required.

Focusing on revolutionary technological innovation on CBN micro-nano materials, composites and cutting tool application, and advanced controlling and manufacturing process, Honest is able to develop and manufacture the most consistent high-quality PCBN solid inserts with high impact resistance, more economical double-layer inserts, super finishing single-layer inserts and inserts with cutting-edge coating techniques. It fully meets the requirements of wear resistance, impact resistance, thermal stability and chemical stability of metal machining.

Our PCBN inserts are widely used in processing cast iron, high chromium and nickel alloy cast iron, hardened steel, powder metal, hard alloy and super alloy. In the mechanical machining application of the traditional system, not only it has greatly reduced the comprehensive production cost, but also significantly improved the production capacity and efficiency during the whole production operation, and the equipment investment is greatly decreased at the same time.

When using solid CBN inserts for roller machining, it is important to select the appropriate grade and geometry based on the specific material being machined and the desired surface finish. CBN inserts are available in a range of grades, including fine-grain, medium-grain, and coarse-grain, with each grade offering unique properties in terms of toughness, wear resistance, and surface finish.

The geometry of the CBN insert is also important to consider, as it can affect the tool life, cutting forces, and surface finish of the machined part. Common geometries for roller machining include round, square, and diamond-shaped inserts, with each offering different advantages in terms of stability, chip control, and edge strength.

Overall, solid CBN inserts are a popular choice for roller machining due to their exceptional performance and versatility, and can provide significant benefits in terms of productivity, surface finish, and tool life.