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Centerless grinding wheels

 

Centerless grinding wheels

Centerless grinding wheels are primarily used in the machining industry for precision grinding operations. Here are some common applications of centerless grinding wheels:

Bar Grinding: Centerless grinding wheels are widely used for grinding cylindrical bars or tubes to achieve precise diameters and surface finishes. This process is commonly used in the production of automotive parts, medical devices, and hydraulic components.

Shaft Grinding: Centerless grinding wheels are used to grind shafts or axles to achieve tight tolerances on diameter, roundness, and straightness. This is crucial for applications such as aerospace components, power transmission systems, and industrial machinery.

Bearing Grinding: Centerless grinding is extensively used for grinding bearing outer races, inner races, and rollers. The process ensures tight tolerances and excellent surface finishes necessary for high-performance bearings used in automotive, aerospace, and industrial applications.

Valve Grinding: Centerless grinding wheels are employed in the valve manufacturing industry to grind valve components such as valve stems, spools, and seats. This ensures precise geometry and smooth surface finishes, allowing for optimal sealing and fluid flow control.

Gear Grinding: Centerless grinding wheels are utilized for grinding gear components, including gear shafts, pinions, and gears themselves. This process helps achieve accurate tooth profiles, precise gear dimensions, and surface finishes required for smooth and efficient gear operations.

Thread Grinding: Centerless grinding wheels are used for grinding external threads on cylindrical workpieces. This includes applications like thread grinding on bolts, screws, and fasteners, as well as specialized threads used in the automotive, aerospace, and oil and gas industries.

Camshaft and Crankshaft Grinding: Centerless grinding wheels play a vital role in the production of camshafts and crankshafts for engines. These critical engine components require precise grinding of lobes, journals, and bearing surfaces to ensure optimal performance and longevity.
It’s important to note that the specific application of centerless grinding wheels may vary depending on the industry and the requirements of the workpiece being machined. Different types of centerless grinding wheels, such as conventional abrasive wheels and superabrasive wheels (e.g., diamond or cubic boron nitride), are chosen based on factors like material hardness, desired surface finish, and dimensional accuracy.

Shape Grit D (mm) T(mm) H (mm) W (mm)
1A1

6A1

9A1

W40-100/120

100/120

140/170

170/200

200 50-100

 

100-125

 

125-150

 

150-200

75 10
250 75 10
300 127 10
350 127 10
400 203 10
450 228.6 10
500 305 10
600 305 10