Vitrified bond super abrasives are advanced grinding tools made from a composite material consisting of abrasive particles and a vitrified bond. The vitrified bond is a ceramic material that is formed by fusing various powdered minerals at high temperatures. The resulting material is extremely hard and durable, which makes it ideal for use in grinding applications.
Vitrified bond super abrasives are advanced grinding tools made from a composite material consisting of abrasive particles and a vitrified bond. The vitrified bond is a ceramic material that is formed by fusing various powdered minerals at high temperatures. The resulting material is extremely hard and durable, which makes it ideal for use in grinding applications.
Super abrasives are a class of abrasives that are extremely hard and wear-resistant, making them ideal for grinding and cutting applications. Diamond and cubic boron nitride (CBN) are the most commonly used super abrasives. These materials are exceptionally hard, with diamond being the hardest known material and CBN being the second hardest.
Vitrified bond super abrasives are made by mixing abrasive particles with a vitrified bond and then firing the mixture in a high-temperature furnace. The resulting product is a dense, hard, and wear-resistant grinding tool that can be used in a variety of applications, including grinding, cutting, and polishing.
Vitrified bond super abrasives offer several advantages over other types of grinding tools. They are extremely hard and wear-resistant, which allows them to maintain their shape and size over long periods of use. This results in more consistent and precise grinding, as well as longer tool life. Additionally, vitrified bond super abrasives are able to withstand high temperatures and pressures, making them ideal for use in high-speed grinding applications.
Vitrified bond (code V)
Vitrified bonds, also known as ceramic bonds, show higher bonding strength than resin bonds.
Vitrified bond wheels which are good for free cutting, produce good surface roughness, have good wear resistance and retain straightness and form very well. The porosity(pores) or open structure of vitrified grinding wheels can be controlled to provide a chip pocket, allow the coolant in, and prevent wheel loading.
Equipped with a roller diamond dresser, the vitrified bond CBN grinding wheels can be widely used in the automobile parts industry, camshaft, crankshaft, as well as bore processing of bearing.
Feather Vitrified CBN grinding wheels
Vitrified bond diamond grinding wheels are very popular in PCD/PCBN inserts, natural diamond bruting, ceramic, tungsten carbide, etc.
Vitrified bonds diamond grinding wheel’s character:
Overall, vitrified bond super abrasives are a highly advanced and effective type of grinding tool that is widely used in many different industries, including automotive, aerospace, and medical.
Vitrified bond Diamond wheel |
Vitrified bond CBN wheel |
PCD/PCBN inserts | Crankshaft |
PDC cutter cylindrical grinding | Camshaft |
Natural Diamond | Bearing |
Ceramic | Synchromesh ball joints |
Tungsten carbide | Forming injection parts |
Glass | |
Semiconductor parts |