Machining tools for roll industry

Diamond grinding wheels are commonly used in the roll industry for precision grinding of rolls used in steel, aluminum, and paper mills, as well as other industries that require precision grinding.

The diamond grinding wheels used in the roll industry are typically made of diamond abrasive particles embedded in a metal matrix. The metal matrix can be made of various materials, such as bronze, steel, or aluminum, depending on the specific application requirements.

Diamond grinding wheels are preferred in the roll industry due to their high precision, durability, and long life. They can provide high grinding efficiency and can maintain a consistent profile for an extended period, resulting in improved quality and reduced downtime.

It is important to choose the appropriate diamond grinding wheel for the specific roll material, surface finish, and grinding application. The selection of the right diamond grit size, bond type, and concentration can greatly impact the grinding performance and the life of the grinding wheel.

Proper maintenance and dressing of the diamond grinding wheel are also critical to ensure consistent performance and extend its life. The use of coolants or lubricants during grinding can help reduce heat buildup and improve the overall grinding process.

PCD (polycrystalline diamond) notching tools are commonly used for cutting and notching carbide rolls. Carbide rolls are commonly used in rolling mills to shape metals and other materials.

When selecting PCD notching tools for carbide rolls, there are a few important factors to consider. These include the shape and size of the notching tool, the quality of the PCD material, and the overall durability and reliability of the tool.

It is important to choose a PCD notching tool with a shape and size that is appropriate for the specific type of carbide roll being used. Different types of rolls may require different notching geometries and sizes, so it is important to choose a tool that is specifically designed for the application.

In addition to the shape and size of the tool, it is also important to consider the quality of the PCD material. Higher-quality PCD materials will typically provide better performance and longer tool life, so it is worth investing in a high-quality tool if you will be using it frequently.

Finally, it is important to choose a tool that is durable and reliable. Look for PCD notching tools that are manufactured by reputable companies and have a proven track record of reliability and performance. It may also be helpful to read reviews or ask for recommendations from other professionals in the industry to ensure that you are selecting a tool that will meet your needs.

Designs and manufactures the grinding wheels as well as the notching and marking tools (in WC, PCD, or PCBN), in order to grant the maximum efficiency of the machines.

A proactive and expert team of technicians ensures precision, respect for materials, tolerances, constant surface treatment application, protective packaging, and flexible and quick deliveries all over the world.

Roll is almost used in nearly each manufacturing process in the world, It is the main part of the rolling machine, with the pressure which comes from the rolling roller to roll the steel.

There are many kinds of roller, the common materials roller have: cast steel roller, case iron roller, and forged roller.

When processing mill rolls, especially processing large-scale steel iron rolls, it often has an irregular surface, sand inclusion, holes, and other problems. In order to solve the above problems we should choose what diamond & CBN tools for processing the roller.